Technical Car/Motor Issues > Renault Megane - 01 1.8 Aircon leak detection
Thread Author: Old Sock Replies: 18

 Renault Megane - 01 1.8 Aircon leak detection - Dave
I installed, serviced, repaired, and trained the users of these machines in Kwik Fits in the south of england a couple of years ago.

It runs through an automatic cycle, advancing to the next when certain criteria have been met.

It checks for positive pressure in the system, if it sees any it will zero it's internal gas bottle scale, and zero the recovered oil bottle scale. Recovery starts, and when it sees a pressure of minus 0.2 bar it stops the recovery and waits for a couple of minutes. If it see pressure rise above zero, it restarts the process. When it sees no pressure rise, it opens it's internal oil seperator into the waste oil bottle for 30 seconds. After that it records the weight increase in its gas tank and oil bottle.

Then it starts the vacuum process for the preset time, usually 30 minutes. After this it monitors the pressure again for a couple of minutes. If it sees a pressure rise of more than 200mbar, it fails the leak test. But.... measuring pressure increase from a vacuum is a poor method of leak testing, as you've only got outside air pressure trying to get in. So this test is generally meaningless unless you have a large leak.

If it passes the 'leak test', it will open up it's 'new oil' bottle to the system and the vacuum in the system will draw in oil until the bottle weigh scale has changed by the correct amount (ie, the amount that it weighed out in the previous oil bottle). After this it refills the system with liquid refrigerant from it's internal tank as set by the vehicle database in the machine. It automatically adds a small amount extra to account for what stays in the charging hoses. When disconnected from the car, it will then recover the charging hoses so they are empty for next time. Then you get a little printout showing - gas recovered, oil recovered, pass/fail leak test, oil charged, gas charged.

 Messages Author Date
 Renault Megane - 01 1.8 Aircon leak detec.. new Old Sock 19 Apr 10 15:53
 Renault Megane - 01 1.8 Aircon leak dete.. new Dog 19 Apr 10 16:59
 Renault Megane - 01 1.8 Aircon leak det.. new Bellboy 19 Apr 10 17:09
 Renault Megane - 01 1.8 Aircon leak dete.. new VxFan 19 Apr 10 18:29
 Renault Megane - 01 1.8 Aircon leak det.. new Runfer D'Hills 19 Apr 10 18:47
 Renault Megane - 01 1.8 Aircon leak det.. new Old Sock 19 Apr 10 19:12
 Renault Megane - 01 1.8 Aircon leak de.. new Skoda 19 Apr 10 20:00
 Renault Megane - 01 1.8 Aircon leak de.. new VxFan 20 Apr 10 00:28
 Renault Megane - 01 1.8 Aircon leak d.. new Old Sock 20 Apr 10 08:07
 Renault Megane - 01 1.8 Aircon l.. new Dave 20 Apr 10 08:29
 Renault Megane - 01 1.8 Aircon lea.. new Old Sock 20 Apr 10 10:30
 Renault Megane - 01 1.8 Aircon le.. new DP 25 Apr 10 01:52
 Renault Megane - 01 1.8 Aircon leak det.. new dazarooney 9 May 11 13:04
 Renault Megane - 01 1.8 Aircon leak de.. new VxFan 9 May 11 13:56
 Renault Megane - 01 1.8 Aircon leak d.. new corax 11 May 11 21:22
 Renault Megane - 01 1.8 Aircon leak.. new Dave 12 May 11 11:34
 Renault Megane - 01 1.8 Aircon lea.. new bathtub tom 12 May 11 12:59
 Renault Megane - 01 1.8 Aircon le.. new madf 12 May 11 17:31
 Renault Megane - 01 1.8 Aircon le.. new Mapmaker 25 May 11 17:16
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