Technical Car/Motor Issues > Volkswagen Polo III - whining noise
Thread Author: zookeeper Replies: 10

 Volkswagen Polo III - whining noise - Number_Cruncher
Because the failure mechanism for rolling element bearings isn't pure wear. The bearings fail via a fatigue mechanism where the crack begins at a sub-surface defect.

The initial defects are too small to be detected, and are distributed randomly through the bearing material.

If you get an individual bearing with a slightly larger defect, or a defect which is aligned normally to the principal stress direction, or located exactly at the location where the stress is highest (again, this is below the surface), then, you'll get a bearing with a very short life.

This is included in bearing design, sizing, and lifing calculations, where the so-called L10 life is used - the life where 10% of the bearings will have failed.

You can't design a mechanism with rolling element bearings to be absolutely free from bearing failures, and you have to accept that if you make thousands of items, you WILL get some bearing warranty returns.

 Messages Author Date
 Volkswagen Polo III - whining noise  zookeeper 1 Aug 13 08:13
 Volkswagen Polo III - whining noise  Manatee 1 Aug 13 08:18
 Volkswagen Polo III - whining noise  Zero 1 Aug 13 08:25
 Volkswagen Polo III - whining noise  Alanovich 1 Aug 13 10:02
 Volkswagen Polo III - whining noise  Zero 1 Aug 13 10:06
 Volkswagen Polo III - whining noise  Number_Cruncher 1 Aug 13 10:09
 Volkswagen Polo III - whining noise  Zero 1 Aug 13 10:15
 Volkswagen Polo III - whining noise  Number_Cruncher 1 Aug 13 10:23
 Volkswagen Polo III - whining noise  L'escargot 1 Aug 13 13:04
 Volkswagen Polo III - whining noise  zookeeper 1 Aug 13 16:12
 Volkswagen Polo III - whining noise  - 1 Aug 13 18:36
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