I've repaired two at home:
Grind off all rust with an electric drill and wire brush . (By hand is a waste of time).
Apply a rust dissolver - which dissolves rust and flush it off. Twice. (see Halfords)
Apply Kurust.
Leave for 24 hours.
Prime with a zinc rich primer
Undercoat x2
Final coat
Bit of a pia and rather messy - best done in empty garage due to rust particles and wear goggles and face mask in grinding.
Done properly : no more rust
Done poorly (my first time:-( - more rust in 24 months.
Last edited by: madf on Sun 29 Jul 12 at 14:42
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