>> On checking there was a lot of pressure in the expansion tank when I undid the cap
There's supposed to be after a run. If you can slowly remove the cap (covering it with a rag) without clouds and clouds of steam billowing out, then it's OK.
I had the same "overheating" problem on my Escort of the same vintage. It turned out to be a defective temperature gauge sender unit - there was nothing wrong with the cooling system at all. An AA patrolman proved this to me by pointing his infra-red thermometer at all of the different coolant hoses in turn with the engine running, showing them all to be between 65 - 85 degrees C.
What I would do Robin Regal is run the engine outside your house to see if the fan cuts in. If it does, then you know the fan thermostat is working fine.
The fan thermostat generally triggers at a slightly higher temperature than the main thermostat (95 degrees as opposed to 88 degrees), therefore as long as the fan doesn't cut in then you know the engine's running below 95 degrees, therefore the main thermostat is also working and your problem is the temperature gauge sender like mine was.
I could have replaced mine, but I don't like disturbing cooling system connections as antifreeze will "hunt" for any imperfect joins to leak out of, so I just ignored the gauge and kept an ear out for the fan. Ran it for another year like that.
EDIT: Swiss Tony's on the right track with his air lock theory. Best way to clear that is to take the expansion tank cap off and repeatedly squeeze/fondle all the coolant hoses you can get to. Replace cap, warm up engine, repeat a few times. Try not to burn yourself :)
Last edited by: Dave_TDCi on Wed 23 Nov 11 at 21:14
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